19-Dec
By: Admin

Why Upgrade To A 128mm Motor For Your E-Rickshaw

Why Upgrade to a 128mm Motor for Your E-Rickshaw ?

Introduction

As e-rickshaw manufacturers, you understand the importance of staying ahead in the competitive electric vehicle market. Traditionally, 120mm e-rickshaw motors have been the go-to solution for most vehicles. However, with the growing demand for more power, efficiency, and torque, it’s time to consider an upgrade. The new 128mm Brushless DC motor is designed to outperform its predecessor, delivering exceptional performance for electric tricycle motors, e-rickshaw motors, and even electric tricycle cargo vehicles.

In this blog, we’ll dive into the advantages of the 128mm motor over the 120mm motor, explore why this upgrade is essential, and highlight how it can help address common industry challenges.

120mm Motor vs. 128mm Motor

The Growing Need for the 128mm Motor

As the demand for electric motors in e-rickshaws grows, so do the challenges. Manufacturers and operators alike often encounter issues such as:

  • Insufficient torque, especially for electric tricycle hub motors in heavy-load vehicles.

  • Overheating problems, reducing motor lifespan and increasing maintenance costs.

  • Limited battery efficiency, resulting in reduced mileage per charge.

  • Customer dissatisfaction due to frequent breakdowns and high operational costs.

The 128mm BLDC motor (60V) offers a practical solution to these problems, providing the power and efficiency necessary for electric tricycle motors and e-rickshaws alike.

Key Advantages of the 128mm Motor Over the 120mm Motor

  1. Higher Torque and Power Output

    • The 128mm motor is engineered for greater torque, ensuring improved acceleration and smoother performance for electric tricycle hub motors and e-rickshaw applications. This makes it perfect for:

      • Heavily loaded electric tricycle cargo vehicles.

      • E-rickshaws operating in hilly or uneven terrains.

      • Electric tricycle motors used in high-performance applications.

  2. Improved Heat Dissipation

    • Overheating is a common issue with 120mm e-rickshaw motors, especially during prolonged use. The 128mm motor’s aluminum body provides superior heat dissipation, keeping the motor cooler and extending its lifespan. This is particularly important for BLDC motors (60V) used in demanding environments.

  3. Enhanced Energy Efficiency

    • The optimized design of the 128mm motor allows for better copper winding, reducing energy losses. This leads to:

      • Improved battery efficiency, giving e-rickshaws and electric tricycle motors a longer range per charge.

      • Reduced energy costs, making it a cost-effective option for operators.

  4. Compatibility with Existing Components

    • Manufacturers won’t need to worry about compatibility. The differential required for 120mm motors is also compatible with 128mm motors, simplifying the upgrade process.

  5. Durability and Reliability

    • Built with V3-grade bearings and a fully tempered EN24-grade shaft, the 128mm motor can handle the rigors of everyday use in electric tricycle cargo and e-rickshaws. This results in fewer breakdowns and lower maintenance costs.

  6. Warranty for Peace of Mind

    • The E-Rickshaw Motor Warranty for our 128mm motors ensures reliability and provides manufacturers and operators with confidence in their investment.

Comparison: 120mm Motor vs. 128mm Motor

Feature

120mm Motor

128mm Motor

Core Diameter

120mm

128mm

Torque Output

Moderate

Higher, better for inclines

Heat Dissipation

Standard, prone to overheating

Superior, thanks to aluminum body

Power Options

Up to 1000W

Up to 1500W

Efficiency

Standard

Higher, with better energy use

Compatibility with Differential

Compatible

Compatible

Real-World Impact: Customer Success Story

One of our key clients recently upgraded their fleet from 120mm to 128mm motors, specifically for their high-load e-rickshaws. The result? A noticeable improvement in performance and efficiency:

  • 30% increase in torque output, making uphill rides smoother

  • Reduced instances of motor overheating, even during peak summer months

  • Extended battery life, providing an additional 20% range per charge

This upgrade not only enhanced the reliability of their e-rickshaws but also led to higher customer satisfaction and reduced maintenance costs.

FAQs About the 128mm Motor

1. Does switching to a 128mm motor require a new differential?
No, the differential used for the 120mm motor is compatible with the 128mm motor. There’s no need for additional changes, making the upgrade seamless.

2. How does the 128mm motor improve heat dissipation?
The aluminum body of the 128mm motor is designed for better heat dissipation, preventing overheating and ensuring a longer motor lifespan.

3. Is the 128mm motor suitable for all e-rickshaw models?
Yes, the 128mm motor is available in both 1200W and 1500W options, making it versatile for various e-rickshaw applications.

4. Will the 128mm motor increase the battery consumption?
No, the 128mm motor is more efficient than the 120mm motor, reducing electrical losses and optimizing battery usage. In fact, it can extend the range per charge.

5. What are the main benefits of using the 128mm motor over the 120mm motor?
The key benefits include higher torque, better heat dissipation, improved energy efficiency, and compatibility with existing differentials.

Conclusion: Upgrade Your E-Rickshaw for Better Performance

In the competitive electric vehicle market, reliability and performance are key to staying ahead. The Nanya 128mm motor offers unmatched torque, efficiency, and durability, making it the ideal upgrade for manufacturers looking to meet evolving customer demands.

Ready to enhance your e-rickshaw fleet?

👉 Contact our sales team to learn more.
👉 Explore our range of motors for every need.
👉 Visit our product catalog for a detailed overview.

 


 

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Also, check out our wide range of products for your E- Rickshaw / E Bike, including controllers, differentials, batteries, shockers, and brakes.

Visit www.nanyamotors.com for more information and updates.

 

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